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esp8266 wifi-serial bridge, forked from jeelabs/esp-link, modifications for Vitron VE.direct

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ESP-LINK: Wifi-Serial Bridge w/REST&MQTT

This firmware connects an attached micro-controller to the internet using a ESP8266 Wifi module. It implements a number of features:

  • transparent bridge between Wifi and serial, useful for debugging or inputting into a uC

  • flash-programming attached Arduino/AVR microcontrollers, esp8266 modules, as well as LPC800-series and other ARM microcontrollers via Wifi

  • built-in stk500v1 programmer for AVR uC’s: program using HTTP upload of hex file

  • outbound REST HTTP requests from the attached micro-controller to the internet

  • MQTT client pub/sub from the attached micro-controller to the internet

The firmware includes a tiny HTTP server based on esphttpd with a simple web interface, many thanks to Jeroen Domburg for making it available! The REST and MQTT functionality are loosely based on https://github.com/tuanpmt/espduino but significantly rewritten and no longer protocol compatible, thanks to tuanpmt for the inspiration!

Many thanks to https://github.com/brunnels for contributions in particular around the espduino functionality. Thank you also to https://github.com/susisstrolch, https://github.com/bc547, and https://github.com/katast for additional contributions!

Table of Contents

Releases & Downloads

  • V2.1.7 is the most recent release. It has the new built-in stk500v1 programmer and works on all modules (esp-01 through esp-12).

  • V2.2.beta2 will be coming up shortly with mDNS, sNTP, and syslog support, stay tuned…​

  • See all releases.

For quick support and questions chat at Join%20Chat

Intro

The goal of the esp-link project is to create an advanced Wifi co-processor. Esp-link assumes that there is a "main processor" (also referred to as "attached uController") and that esp-link’s role is to facilitate communication over Wifi. Where esp-link is a bit unusual is that it’s not really just a Wifi interface or a slave co-processor. In some sense it’s the master, because the main processor can be reset, controlled and reprogrammed through esp-link. The three main areas of functionality in esp-link are:

  • reprogramming and debugging the attached uC

  • letting the attached uC make outbound communication and offloading the protocol processing

  • forwarding inbound communication and offloading the protocol processing (this part is the least developed)

The goal of the project is also to remain focused on the above mission. In particular, esp-link is not a platform for stand-alone applications and it does not support connecting sensors or actuators directly to it. A few users have taken esp-link as a starting point for doing these things and that’s great, but there’s also value in keeping the mainline esp-link project focused on a clear mission.

The simplest use of esp-link is as a transparent serial to wifi bridge. You can flash an attached uC over wifi and you can watch the uC’s serial debug output by connecting to port 23 or looking at the uC Console web page.

The next level is to use the outbound connectivity of esp-link in the uC code. For example, the uC can use REST requests to services like thingspeak.com to send sensor values that then get stored and plotted by the external service. The uC can also use REST requests to retrieve simple configuration information or push other forms of notifications. (MQTT functionality is forthcoming.)

An additional option is to add code to esp-link to customize it and put all the communication code into esp-link and only keep simple sensor/actuator control in the attached uC. In this mode the attached uC sends custom commands to esp-link with sensor/acturator info and registers a set of callbacks with esp-link that control sensors/actuators. This way, custom commands in esp-link can receive MQTT messages, make simple callbacks into the uC to get sensor values or change actuators, and then respond back with MQTT. The way this is architected is that the attached uC registers callbacks at start-up such that the code in the esp doesn’t need to know which exact sensors/actuators the attached uC has, it learns that through the initial callback registration.

Eye Candy

These screen shots show the Home page, the Wifi configuration page, the console for the attached microcontroller, and the pin assignments card:

6ca395a6 167f 11e5 8e92 77150371135a 6caf7326 167f 11e5 8085 bc8b20159b2b 6ca7f75e 167f 11e5 827d 9a1c582ad05d 11e6c64a 1681 11e5 82d0 ea5ec90a6ddb

Getting Started

Hardware configuration

This firmware is designed for any esp8266 module. The recommended connections for an esp-01 module are:

  • URXD: connect to TX of microcontroller

  • UTXD: connect to RX of microcontroller

  • GPIO0: connect to RESET of microcontroller

  • GPIO2: optionally connect green LED to 3.3V (indicates wifi status)

The recommended connections for an esp-12 module are:

  • URXD: connect to TX of microcontroller

  • UTXD: connect to RX of microcontroller

  • GPIO12: connect to RESET of microcontroller

  • GPIO13: connect to ISP of LPC/ARM microcontroller or to GPIO0 of esp8266 being programmed (not used with Arduino/AVR)

  • GPIO0: optionally connect green "conn" LED to 3.3V (indicates wifi status)

  • GPIO2: optionally connect yellow "ser" LED to 3.3V (indicates serial activity)

If your application has problems with the boot message that is output at ~74600 baud by the ROM at boot time you can connect an esp-12 module as follows and choose the "swap_uart" pin assignment in the esp-link web interface:

  • GPIO13: connect to TX of microcontroller

  • GPIO15: connect to RX of microcontroller

  • GPIO1/UTXD: connect to RESET of microcontroller

  • GPIO3/URXD: connect to ISP of LPC/ARM microcontroller or to GPIO0 of esp8266 being programmed (not used with Arduino/AVR)

  • GPIO0: optionally connect green "conn" LED to 3.3V (indicates wifi status)

  • GPIO2: optionally connect yellow "ser" LED to 3.3V (indicates serial activity)

If you are using an FTDI connector, GPIO12 goes to DTR and GPIO13 goes to CTS (or vice-versa, I’ve seen both used, sigh).

The GPIO pin assignments can be changed dynamically in the web UI and are saved in flash.

Initial flashing

If you want to simply flash a pre-built firmware binary, you can download the latest release and use your favorite ESP8266 flashing tool to flash the bootloader, the firmware, and blank settings. Detailed instructions are provided in the release notes.

Important: the firmware adapts automatically to the size of the flash chip using information stored in the boot sector (address 0). This is the standard way that the esp8266 SDK detects the flash size. What this means is that you need to set this properly when you flash the bootloader. If you use esptool.py you can do it using the -ff and -fs options.

Wifi configuration overview

For proper operation the end state that esp-link needs to arrive at is to have it join your pre-existing wifi network as a pure station. However, in order to get there esp-link will start out as an access point and you’ll have to join its network to configure it. The short version is:

  1. esp-link creates a wifi access point with an SSID of the form ESP_012ABC (some modules use a different SSID form, such as ai-thinker-012ABC)

  2. you join your laptop or phone to esp-link’s network as a station and you configure esp-link wifi with your network info by pointing your browser at http://192.168.4.1/

  3. you set a hostname for esp-link on the "home" page, or leave the default ("esp-link")

  4. esp-link starts to connect to your network while continuing to also be an access point ("AP+STA"), the esp-link may show up with a ${hostname}.local hostname (depends on your DHCP/DNS config)

  5. esp-link succeeds in connecting and shuts down its own access point after 15 seconds, you reconnect your laptop/phone to your normal network and access esp-link via its hostname or IP address

LED indicators

Assuming appropriate hardware attached to GPIO pins, the green "conn" LED will show the wifi status as follows:

  • Very short flash once a second: not connected to a network and running as AP+STA, i.e. trying to connect to the configured network

  • Very short flash once every two seconds: not connected to a network and running as AP-only

  • Even on/off at 1HZ: connected to the configured network but no IP address (waiting on DHCP)

  • Steady on with very short off every 3 seconds: connected to the configured network with an IP address (esp-link shuts down its AP after 60 seconds)

The yellow "ser" LED will blink briefly every time serial data is sent or received by the esp-link.

Troubleshooting

  • verify that you have sufficient power, borderline power can cause the esp module to seemingly function until it tries to transmit and the power rail collapses

  • if you just cannot flash your esp8266 module (some people call it the zombie mode) make sure you have gpio0 and gpio15 pulled to gnd with a 1K resistor, gpio2 tied to 3.3V with 1K resistor, and RX/TX connected without anything in series. If you need to level shift the signal going into the esp8266’s RX use a 1K resistor. Use 115200 baud in the flasher. (For a permanent set-up I would use higher resistor values but when nothing seems to work these are the ones I try.)

  • if the flashing succeeded, check the "conn" LED to see which mode esp-link is in (see LED info above)

  • reset or power-cycle the esp-link to force it to become an access-point if it can’t connect to your network within 15-20 seconds

  • if the LED says that esp-link is on your network but you can’t get to it, make sure your laptop is on the same network (and no longer on the esp’s network)

  • if you do not know the esp-link’s IP address on your network, try esp-link.local, try to find the lease in your DHCP server; if all fails, you may have to turn off your access point (or walk far enough away) and reset/power-cycle esp-link, it will then fail to connect and start its own AP after 15-20 seconds

Configuration details

Wifi

After you have serially flashed the module it will create a wifi access point (AP) with an SSID of the form ESP_012ABC where 012ABC is a piece of the module’s MAC address. Using a laptop, phone, or tablet connect to this SSID and then open a browser pointed at http://192.168.4.1/, you should then see the esp-link web site.

Now configure the wifi. The desired configuration is for the esp-link to be a station on your local wifi network so you can communicate with it from all your computers.

To make this happen, navigate to the wifi page and you should see the esp-link scan for available networks. You should then see a list of detected networks on the web page and you can select yours. Enter a password if your network is secure (highly recommended…​) and hit the connect button.

You should now see that the esp-link has connected to your network and it should show you its IP address. Write it down. You will then have to switch your laptop, phone, or tablet back to your network and then you can connect to the esp-link’s IP address or, depending on your network’s DHCP/DNS config you may be able to go to http://esp-link.local

At this point the esp-link will have switched to STA mode and be just a station on your wifi network. These settings are stored in flash and thereby remembered through resets and power cycles. They are also remembered when you flash new firmware. Only flashing blank.bin via the serial port as indicated above will reset the wifi settings.

There is a fail-safe, which is that after a reset or a configuration change, if the esp-link cannot connect to your network it will revert back to AP+STA mode after 15 seconds and thus both present its ESP_012ABC-style network and continue trying to reconnect to the requested network. You can then connect to the esp-link’s AP and reconfigure the station part.

One open issue (#28) is that esp-link cannot always display the IP address it is getting to the browser used to configure the ssid/password info. The problem is that the initial STA+AP mode may use channel 1 and you configure it to connect to an AP on channel 6. This requires the ESP8266’s AP to also switch to channel 6 disconnecting you in the meantime.

Hostname, description, DHCP, mDNS

You can set a hostname on the "home" page, this should be just the hostname and not a domain name, i.e., something like "test-module-1" and not "test-module-1.mydomain.com". This has a number of effects:

  • you will see the first 12 chars of the hostname in the menu bar (top left of the page) so if you have multiple modules you can distinguish them visually

  • esp-link will use the hostname in its DHCP request, which allows you to identify the module’s MAC and IP addresses in your DHCP server (typ. your wifi router). In addition, some DHCP servers will inject these names into the local DNS cache so you can use URLs like hostname.local.

  • someday, esp-link will inject the hostname into mDNS (multicast DNS, bonjour, etc…​) so URLs of the form hostname.local work for everyone (as of v2.1.beta5 mDNS is disabled due to reliability issues with it)

You can also enter a description of up to 128 characters on the home page (bottom right). This allows you to leave a memo for yourself, such as "installed in basement to control the heating system". This descritpion is not used anywhere else.

Building the firmware

Linux

The firmware has been built using the esp-open-sdk on a Linux system. Create an esp8266 directory, install the esp-open-sdk into a sub-directory using the non-standalone install (i.e., there should not be an sdk directory in the esp-open-sdk dir when done installing, if you use the standalone install you will get compilation errors with std types, such as uint32_t).

Download the Espressif SDK (use the version mentioned in the release notes) from their download forum and also expand it into a sub-directory.

Clone the esp-link repository into a third sub-directory and check out the tag you would like, such as git checkout v2.1.7. This way the relative paths in the Makefile will work. If you choose a different directory structure look at the Makefile for the appropriate environment variables to define. Do not use the source tarballs from the release page on github, these will give you trouble compiling because the Makefile uses git to determine the esp-link version being built.

In order to OTA-update the esp8266 you should export ESP_HOSTNAME=... with the hostname or IP address of your module.

Now, build the code: make in the top-level of esp-link. If you want to se the commands being issued, use VERBOSE=1 make.

A few notes from others (I can’t fully verify these):

  • You may need to install zlib1g-dev and python-serial

  • Make sure you have the correct version of the esp_iot_sdk

  • Make sure the paths at the beginning of the makefile are correct

  • Make sure esp-open-sdk/xtensa-lx106-elf/bin is in the PATH set in the Makefile

Windows

It is possible to build esp-link on Windows, but it requires a gaggle of software to be installed:

  • Install the unofficial sdk, mingw, SourceTree (gui git client), python 2.7, git cli, Java

  • Use SourceTree to checkout under C:\espressif or wherever you installed the unofficial sdk, (see this thread for the unofficial sdk http://www.esp8266.com/viewtopic.php?t=820)

  • Create a symbolic link under c:/espressif for the git bin directory under program files and the java bin directory under program files.

  • …​

Updating the firmware over-the-air

This firmware supports over-the-air (OTA) flashing, so you do not have to deal with serial flashing again after the initial one! The recommended way to flash is to use make wiflash if you are also building the firmware. If you are downloading firmware binaries use ./wiflash. make wiflash assumes that you set ESP_HOSTNAME to the hostname or IP address of your esp-link. You can easily do that using something like ESP_HOSTNAME=192.168.1.5 make wiflash.

The flashing, restart, and re-associating with your wireless network takes about 15 seconds and is fully automatic. The first 1MB of flash are divided into two 512KB partitions allowing for new code to be uploaded into one partition while running from the other. This is the official OTA upgrade method supported by the SDK, except that the firmware is POSTed to the module using curl as opposed to having the module download it from a cloud server. On a module with 512KB flash there is only space for one partition and thus no way to do an OTA update.

If you are downloading the binary versions of the firmware (links forthcoming) you need to have both user1.bin and user2.bin handy and run wiflash.sh <esp-hostname> user1.bin user2.bin. This will query the esp-link for which file it needs, upload the file, and then reconnect to ensure all is well.

Note that when you flash the firmware the wifi settings are all preserved so the esp-link should reconnect to your network within a few seconds and the whole flashing process should take 15-30 from beginning to end. If you need to clear the wifi settings you need to reflash the blank.bin using the serial port.

The flash configuration and the OTA upgrade process is described in more detail in [FLASH.md](FLASH.md)

Serial bridge and connections to Arduino, AVR, ARM, LPC microcontrollers

In order to connect through the esp-link to a microcontroller use port 23. For example, on linux you can use nc esp-hostname 23 or telnet esp-hostname 23.

Note that multiple connections to port 23 and 2323 can be made simultaneously. Esp-link will intermix characters received on all these connections onto the serial TX and it will broadcast incoming characters from the serial RX to all connections. Use with caution!

Flashing an attached AVR/Arduino

There are three options for reprogramming an attached AVR/Arduino microcontroller:

  • Use avrdude and point it at port 23 of esp-link. Esp-link automatically detects the programming sequence and issues a reset to the AVR.

  • Use avrdude and point it at port 2323 of esp-link. This is the same as port 23 except that the autodectection is not used and the reset happens because port 2323 is used

  • Use curl or a similar tool to HTTP POST the firmware to esp-link. This uses the built-in programmer, which only works for AVRs/Arduinos with the optiboot bootloader (which is std).

To reprogram an Arduino / AVR microcontroller by pointing avrdude at port 23 or 2323 you specify a serial port of the form net:esp-link:23 in avrdude’s -P option, where esp-link is either the hostname of your esp-link or its IP address). This is instead of specifying a serial port of the form /dev/ttyUSB0. Esp-link detects that avrdude starts its connection with a flash synchronization sequence and sends a reset to the AVR microcontroller so it can switch into flash programming mode.

To reprogram using the HTTP POST method you need to first issue a POST to put optiboot into programming mode: POST to http://esp-link/pgm/sync, this starts the process. Then check that synchronization with optiboot has been achieved by issuing a GET to the same URL (http://esp-link/pgm/sync). Repeat until you have sync (takes <500ms normally). Finally issue a POST request to http://esp-link/pgm/upload with your hex file as POST data (raw, not url-encoded or multipart-mime. Please look into the avrflash script for the curl command-line details or use that script directly (./avrflash esp-link.local my_sketch.hex). Important: after the initial sync request that resets the AVR you have 10 seconds to get to the upload post or esp-link will time-out. So if you’re manually entering curl commands have them prepared so you can copy&paste!

Beware of the baud rate, which you can set on the uC Console page. Sometimes you may be using 115200 baud in sketches but the bootloader may use 57600 baud. When you use port 23 or 2323 you need to set the baud rate correctly. If you use the built-in programmer (HTTP POST method) then esp-link will try the configured baud rate and also 9600, 57600, and 115200 baud, so it should work even if you have the wrong baud rate configured…​

When to use which method? If port 23 works then go with that. If you have trouble getting sync or it craps out in the middle too often then try the built-in programmer with the HTTP POST. If your AVR doesn’t use optiboot then use port 2323 since esp-link may not recognize the programming sequence and not issue a reset if you use port 23.

If you are having trouble with the built-in programmer and see something like this:

# ./avrflash 192.168.3.104 blink.hex
Error checking sync: FAILED to SYNC: abandoned after timeout, got:
:\xF/\x00\xCj\xCz\xCJ\xCZ\xC\xAÜ\xC\xAä\xC\xAÜ\xC\xAä\xC\xBì\xC\xBô\xC\xBì\xC\xBô\xC\xAÜ\xC\xAä\xC

the most likely cause is a baud rate mismatch and/or a bad connection from the esp8266 to the AVRs reset line. The baud rate used by esp-link is set on the uC Console web page and, as mentioned above, it will automatically try 9600, 57600, and 115200 as well. The above garbage characters are most likely due to optiboot timing out and starting the sketch and then the sketch sending data at a different baud rate than configured into esp-link. Note that sketches don’t necessarily use the same baud rate as optiboot, so you may have the correct baud rate configured but reset isn’t functioning, or reset may be functioning but the baud rate may be incorrect.

The output of a successful flash using the built-in programmer looks like this:

Success. 3098 bytes at 57600 baud in 0.8s, 3674B/s 63% efficient

This says that the sketch comprises 3098 bytes of flash, was written in 0.8 seconds (excludes the initial sync time) at 57600 baud, and the 3098 bytes were flashed at a rate of 3674 bytes per second. The efficiency measure is the ratio of the actual rate to the serial baud rate, thus 3674/5760 = 0.63 (there are 10 baud per character). The efficiency is not 100% because there is protocol overhead (such as sync, record type, and length characters) and there is dead time waiting for an ack or preparing the next record to be sent.

Details of built-in AVR flash algorithm

The built-in flashing algorithm differs a bit from what avrdude does. The programming protocol states that STK_GET_SYNC+CRC_EOP (0x30 0x20) should be sent to synchronize, but that works poorly because the AVR’s UART only buffers one character. This means that if STK_GET_SYNC+CRC_EOP is sent twice there is a high chance that only the last character (CRC_EOP) is actually received. If that is followed by another STK_GET_SYNC+CRC_EOP sequence then optiboot receives CRC_EOP+STK_GET_SYNC+CRC_EOP which causes it to abort and run the old sketch. Ending up in that situation is quite likely because optiboot initializes the UART as one of the first things, but then goes off an flashes an LED for ~300ms during which it doesn’t empty the UART.

Looking at the optiboot code, the good news is that CRC_EOP+CRC_EOP can be used to get an initial response without the overrun danger of the normal sync sequence and this is what esp-link does. The programming sequence runs as follows:

  • esp-link sends a brief reset pulse (1ms)

  • esp-link sends CRC_EOP+CRC_EOP ~50ms later

  • esp-link sends CRC_EOP+CRC_EOP every ~70-80ms

  • eventually optiboot responds with STK_INSYNC+STK_OK (0x14;0x10)

  • esp-link sends one CRC_EOP to sort out the even/odd issue

  • either optiboot responds with STK_INSYNC+STK_OK or nothing happens for 70-80ms, in which case esp-link sends another CRC_EOP

  • esp-link sends STK_GET_SYNC+CRC_EOP and optiboot responds with STK_INSYNC+STK_OK and we’re in sync now

  • esp-link sends the next command (starts with u) and programming starts…​

If no sync is achieved, esp-link changes baud rate and the whole thing starts over with a reset pulse about 600ms, esp-link gives up after about 5 seconds and reports an error.

Flashing an attached ARM processor

You can reprogram NXP’s LPC800-series and many other ARM processors as well by pointing your programmer similarly at the esp-link’s port 23. For example, if you are using https://github.com/jeelabs/embello/tree/master/tools/uploader a command line like uploader -t -s -w esp-link:23 build/firmware.bin does the trick. The way it works is that the uploader uses telnet protocol escape sequences in order to make esp-link issue the appropriate "ISP" and reset sequence to the microcontroller to start the flash programming. If you use a different ARM programming tool it will work as well as long as it starts the connection with the ?\r\n synchronization sequence.

Flashing an attached esp8266

Yes, you can use esp-link running on one esp8266 module to flash another esp8266 module, however it is rather tricky! The problem is not electric, it is wifi interference. The basic idea is to use some method to direct the esp8266 flash program to port 2323 of esp-link. Using port 2323 with the appropriate wiring will cause the esp8266’s reset and gpio0 pins to be toggled such that the chip enters the flash programming mode.

One option for connecting the programmer with esp-link is to use my version of esptool.py at http://github.com/tve/esptool, which supports specifying a URL instead of a port. Thus instead of specifying something like --port /dev/ttyUSB0 or --port COM1 you specify --port socket://esp-link.local:2323. Important: the baud rate specified on the esptool.py command-line is irrelevant as the baud rate used by esp-link will be the one set in the uC console page. Fortunately the esp8266 bootloader does auto-baud detection. (Setting the baud rate to 115200 is recommended.)

Another option is to use a serial-to-tcp port forwarding driver and point that to port 2323 of esp-link. On windows users have reported success with HW Virtual Serial Port

Now to the interference problem: once the attached esp8266 is reset it starts outputting its 26Mhz clock on gpio0, which needs to be attached to the esp8266 running esp-link (since it needs to drive gpio0 low during the reset to enter flash mode). This 26Mhz signal on gpio0 causes a significant amount of radio interference with the result that the esp8266 running esp-link has trouble receiving Wifi packets. You can observe this by running a ping to esp-link in another window: as soon as the target esp8266 is reset, the pings become very slow or stop altogetehr. As soon as you remove power to the attached esp8266 the pings resume beautifully.

To try and get the interference under control, try some of the following: add a series 100ohm resistor and 100pf capacitor to ground as close to the gpio0 pin as possible (basically a low pass filter); and/or pass the cable connecting the two esp8266’s through a ferrite bead.

Debug log

The esp-link web UI can display the esp-link debug log (os_printf statements in the code). This is handy but sometimes not sufficient. Esp-link also prints the debug info to the UART where it is sometimes more convenient and sometimes less…​ For this reason three UART debug log modes are supported that can be set in the web UI (and the mode is saved in flash):

  • auto: the UART log starts enabled at boot using uart0 and disables itself when esp-link associates with an AP. It re-enables itself if the association is lost.

  • off: the UART log is always off

  • on0: the UART log is always on using uart0

  • on1: the UART log is always on using uart1 (gpio2 pin)

Note that even if the UART log is always off the ROM prints to uart0 whenever the esp8266 comes out of reset. This cannot be disabled.

Outbound HTTP REST requests and MQTT client

The V2 versions of esp-link use the SLIP protocol over the serial link to support simple outbound HTTP REST requests as well as an MQTT client. The SLIP protocol consists of commands with binary arguments sent from the attached microcontroller to the esp8266, which then performs the command and responds back. The responses back use a callback address in the attached microcontroller code, i.e., the command sent by the uC contains a callback address and the response from the esp8266 starts with that callback address. This enables asynchronous communication where esp-link can notify the uC when requests complete or when other actions happen, such as wifi connectivity status changes.

You can find REST and MQTT libraries as well as demo sketches in the el-client repository.

Contact

If you find problems with esp-link, please create a github issue. If you have a question, please use the gitter chat link at the top of this page.

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esp8266 wifi-serial bridge, forked from jeelabs/esp-link, modifications for Vitron VE.direct

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