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Modbus Package for VGreen Motor Family

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vgmotor

Project Description

This is a modbus package for the Century/Regal Beloit EPC VGreen Motor family. This package implements the custom Modbus functions supported by these motors. There are multiple motors in the family and each have unique characteristics, especially the configuration flash structure. Each unique motor type should be implemented in a sub-class.

These motors do not implement any of the standard Modbus commands. The basic RTU Frame is the same as is the physial RS-485 interface. The commands they do implement are framed differently from standard Modbus commands.

The VGMotorBase and VGMotorGeneric classes implement read / command methods that should work with all vgreen motors. The VGMotorEVO class implements config read/write methods that will ONLY work with the EVO motor. DO NOT ATTEMPT TO WRITE THE CONFIG OF OTHER MOTORS WITH THE VGMotorEVO CLASS. While the only motor supported in the vgreen family is the EVO, more can be easliy added.

Supported Modbus Functions
  • 0x41: go()
  • 0x42: stop()
  • 0x43: status()
  • 0x44: set_demand()
  • 0x45: read_sensor()
  • 0x46: read_id()
  • 0x64: read_config() / write_config()
  • 0x65: store_config()

NOTE: 0x64 is only supported for the EVO motor and implemented in the VGMotorEVO class.

Requirements

  • Python 3.9+
  • Linux based system
  • An RS-485 to USB or serial adaptor
  • At least one vgreen motor

Installation

You can clone this git repository and install from local sources:

Clone Github Repository

md {some base directory}
cd {some base directory}
git clone https://github.com/mstovenour/vgmotor.git vgmotor.git

Create Virtual Environment

Create virtual envrionment in venv and make sure install tools are the latest version. Ensure that you are using a Python 3 interpreter when creating the virtual environment. Your interpreter might be "python" or "python3". You can check the version with "python -V" or "python3 -V". You may also need to change how the virtual environment is invoked (e.g. the "source" line below), especially on a Windows native python.

cd vgmotor.git
python3 -m venv venv
source venv/bin/activate
python -m pip install --upgrade pip setuptools wheel

Install Package

This assumes you are in the virtual python 3 environment above:

python -m pip install -U .

Tryout One of the Clients

This assumes you are in the virtual python 3 environment above:

python clients/client_evo_read.py

Run Tests

Install Additional Dependencies for Dev and Test

Use the -e install if you'd like to develop or test. It will created an in place install so that changes to the source are used by your installation:

python -m pip install -e .[test]

Test

pytest

or

pytest --cov=vgmotor --cov-report=term-missing --cov-branch

Example Clients

There are several example clients in the clients folder. To use this library you could modify those examples to match your needs. Eventually this may include a server to create an automation bridge using MQTT or REST, expecially for polling the motor status. The clients represent the descovery process for how to explore a new motor. Similar exploration with other motors might take the same path. The "raw_bytes" client is useful for studying a completely new motor family. The "_base_*" clients are useful for extending this package to support other Century/Regal Beloit EPC based motors.

client_evo_read.py:
Implements EVO specific functions especially config. This client is designed specifically for the VGreen EVO motor. It will read some of the interesting identification and configuration items then enter a loop reading the drive status.
(venv) michael@stubby:~/test/vgmotor.git$ python clients/client_evo_read.py
Connecting to the Modbus Network at /dev/ttyUSB0
Read some Identification data
        Drive Software Version: 01.20.02
        LVB Software Version: D2.27
        Product ID: 0x1f
        Horsepower: 2.25 HP
Read some Configuration data
        Serial Timeout: 60s
        Motor Address: 0x15
        Digital Inputs
        Input Enable  RPM
            1 True   3450 RPM
            2 True   1375 RPM
            3 True   2600 RPM
            4 True   1750 RPM
        Schedule Set A
        Selected Schedule: 5
        Slot Hr  RPM  Hr  RPM  Hr  RPM  Hr  RPM  Hr  RPM
           1  2 3450   2 2750   6 1750   2 1150  12    0
           2  2 3450   2 2850   6 1850   2 1250  12    0
           3  4 3450   4 1750   4 1150  12    0
           4  2 3250   8 1150   2 3250  12    0
           5 24 1500   0    0   0    0   0    0
           6 24 1100   0    0   0    0   0    0
           7 24 1725   0    0   0    0   0    0
           8 24 3450   0    0   0    0   0    0
        Schedule Set B
        Selected Schedule: 1
        Slot Hr  RPM  Hr  RPM  Hr  RPM  Hr  RPM  Hr  RPM
           1  2 3450   4 2850   4 2250   8 1550   6    0
           2  2 3350   4 2750   4 2150   8 1450   6    0
           3  2 3250   4 2650   4 1950   8 1350   6    0
           4  4 3150   4 2550   4 1850   6 1250   6    0
           5  4 3050   4 2450   4 1750   6 1150   6    0
           6  4 2950   4 2350   4 1650   6 1050   6    0
           7  2 3450   4 2850   4 2250  14 1550
           8  4 2950   6 2350   8 1650   6 1050
Read a few sensors (ctl-c to quit)
        Demand    Speed     Temp    Torque      Inverter Shaft Current  Input      Mode
        1750 RPM  1749 RPM   24.0C   0.69 ft-lb    37W     23W  0.41A   0b00000111 0
        1750 RPM  1749 RPM   24.0C   0.69 ft-lb    37W     23W  0.41A   0b00000111 0
        1750 RPM  1750 RPM   24.0C   0.69 ft-lb    37W     23W  0.41A   0b00000111 0
        1750 RPM  1750 RPM   24.0C   0.69 ft-lb    37W     23W  0.41A   0b00000111 0
client_evo_write.py
This client is designed specifically for the VGreen EVO motor. It will read some of the configuration items then modify the RPM values for IN1-4 and Schedule A/5. Double check that the client_evo_read functions are returning sane data before trying to write to your motor. DO NOT USE THIS ON NON EVO MOTORS.
client_base_control.py:
Use generic functions (base class) to control motor. The control functions (START, STOP, SET DEMAND, etc.) are common to all the motors in the VGreen family. This client will perform various motor commands while outputing the motor status.
(venv) michael@stubby:~/test/vgmotor.git$ python clients/client_base_control.py
Connecting to the Modbus Network at /dev/ttyUSB0
Performing stop, demand, go, and status functions
        Status: STOP
        Stopping motor for 5 seconds --> success
        Status: STOP
        Starting motor --> success
        Status: RUN
        Setting demand to 1275 RPM --> success
Reading a few sensors (ctl-c to quit)
        rpm_demand=1275 rpm=1800 temp=25.0 torque=0.70 power=34 input=0b00000000
        rpm_demand=1275 rpm=1800 temp=25.0 torque=0.50 power=34 input=0b00000000
        rpm_demand=1275 rpm=1260 temp=25.0 torque=0.50 power=34 input=0b00000000
        rpm_demand=1275 rpm=1260 temp=25.0 torque=0.50 power=31 input=0b00000000
        rpm_demand=1275 rpm=1260 temp=25.0 torque=0.50 power=31 input=0b00000000
        rpm_demand=1275 rpm=1275 temp=25.0 torque=0.59 power=31 input=0b00000000
        rpm_demand=1275 rpm=1275 temp=25.0 torque=0.59 power=31 input=0b00000000
client_base_read.py:
Use generic functions (base class) to read from motor. This client exercises read functions that are common to all the VGreen motors. The base class is intended to be used by a motor specific class; however this client might proove helpful in experimenting with non-EVO motors.
client_base_write.py:
Use generic functions (base class) to write to motor. This client exercises write functions that are common to all the VGreen motors and exposes generic methods. The base class is intended to be used by a motor specific class; however this client might proove helpful in experimenting with non-EVO motors.
client_raw_bytes.py
This sends and recieves raw unformatted bytes on the modbus network. This can be very handy for discovering how to interact with a new motor. This client program has many commented out pieces of code that were used to explore the EVO motor. Similar techniques could be used to explore different motor types.

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Modbus Package for VGreen Motor Family

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