From 8bcf47895b5d43037ff45961912f0d0199b1b6b8 Mon Sep 17 00:00:00 2001 From: Sven Goldberg Date: Mon, 14 Oct 2024 12:30:07 +0200 Subject: [PATCH 1/2] Reduce tolerance when creating cells via contourCoordinate Quick fix for issue that causes cells to overlap. In the long term, this procedure should be recreated in total. --- src/wing/CCPACSWingCell.cpp | 4 +- tests/integrationtests/testBug829.cpp | 8 +- .../IEA-22-280-RWT_DLR_loads_CPACS.xml | 28823 ++++++++++++++++ tests/unittests/tiglWingCell.cpp | 42 + 4 files changed, 28871 insertions(+), 6 deletions(-) create mode 100755 tests/unittests/TestData/IEA-22-280-RWT_DLR_loads_CPACS.xml diff --git a/src/wing/CCPACSWingCell.cpp b/src/wing/CCPACSWingCell.cpp index a5921b3bd..92425880e 100644 --- a/src/wing/CCPACSWingCell.cpp +++ b/src/wing/CCPACSWingCell.cpp @@ -910,8 +910,8 @@ void CCPACSWingCell::BuildSkinGeometry(GeometryCache& cache) const * * Trim all the faces and store the result */ - TrimSpanwise(cache, SpanWiseBorder::Inner, m_positioningInnerBorder, 1e-2); - TrimSpanwise(cache, SpanWiseBorder::Outer, m_positioningOuterBorder, 1e-2); + TrimSpanwise(cache, SpanWiseBorder::Inner, m_positioningInnerBorder, 1e-4); + TrimSpanwise(cache, SpanWiseBorder::Outer, m_positioningOuterBorder, 1e-4); TrimChordwise(cache, ChordWiseBorder::LE, m_positioningLeadingEdge, 1e-2); TrimChordwise(cache, ChordWiseBorder::TE, m_positioningTrailingEdge, 1e-2); diff --git a/tests/integrationtests/testBug829.cpp b/tests/integrationtests/testBug829.cpp index a724286c6..2149ee325 100644 --- a/tests/integrationtests/testBug829.cpp +++ b/tests/integrationtests/testBug829.cpp @@ -35,11 +35,11 @@ TEST(Bug829, cell_getLoft) tigl::CCPACSWing& wing = config.GetWing(1); tigl::CCPACSWingComponentSegment& componentSegment = static_cast(wing.GetComponentSegment(1)); - std::vector xmins = {2.195, -0.811, -0.854, -0.908, -0.688, -1.025}; - std::vector xmaxs = {2.288, 0.692, 0.346, -0.137, -0.306, -0.760}; + std::vector xmins = {2.195, -0.811, -0.854, -0.908, -0.688, -0.994}; + std::vector xmaxs = {2.289, 0.682, 0.346, -0.137, -0.358, -0.760}; - std::vector ymins = {0.100, 1.776, 28.851, 69.474, 95.367, 95.367}; - std::vector ymaxs = {1.834, 5.502, 31.178, 71.526, 96.700, 96.700}; + std::vector ymins = {0.100, 1.776, 28.851, 69.474, 95.694, 95.694}; + std::vector ymaxs = {1.776, 5.220, 30.575, 71.197, 96.700, 96.700}; for (int i = 1; i<=6; ++i) { diff --git a/tests/unittests/TestData/IEA-22-280-RWT_DLR_loads_CPACS.xml b/tests/unittests/TestData/IEA-22-280-RWT_DLR_loads_CPACS.xml new file mode 100755 index 000000000..d336ad0f2 --- /dev/null +++ b/tests/unittests/TestData/IEA-22-280-RWT_DLR_loads_CPACS.xml @@ -0,0 +1,28823 @@ + + +
+ 1.0 + 2024-10-08T09:52:01 + CPACS wing + DLR-SY CPACS interface generated wing + DLR-SY CPACS interface + 3.5 +
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0.0160854 + 0 + glass_uniax + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span23_circ02_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + te_filler_ss + 0.0473037 + 0 + medium_density_foam + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span23_circ03_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + spar_cap_ss + 0.0716516 + 0 + carbon_uniax + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span23_circ04_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + le_filler_ss + 0.0473037 + 0 + medium_density_foam + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span23_circ05_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + le_reinforcement + 0.0128247 + 0 + glass_uniax + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span23_circ06_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + le_reinforcement + 0.0128247 + 0 + glass_uniax + + + shell_triax_inner + 0.003 + 0 + glass_triax + + 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shell_triax_outer + 0.003 + 0 + glass_triax + + + te_reinforcement_ss + 0.00737052 + 0 + glass_uniax + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span36_circ02_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + te_filler_ss + 0.0230632 + 0 + medium_density_foam + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span36_circ03_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + spar_cap_ss + 0.0424267 + 0 + carbon_uniax + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span36_circ04_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + le_filler_ss + 0.0230632 + 0 + medium_density_foam + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span36_circ05_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + le_reinforcement + 0.00554131 + 0 + glass_uniax + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span36_circ06_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + le_reinforcement + 0.00554131 + 0 + glass_uniax + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span36_circ07_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + le_filler_ps + 0.0230632 + 0 + medium_density_foam + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span36_circ08_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + spar_cap_ps + 0.0424267 + 0 + carbon_uniax + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span36_circ09_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + te_filler_ps + 0.0230632 + 0 + medium_density_foam + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span36_circ10_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + te_reinforcement_ps + 0.00737052 + 0 + glass_uniax + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span37_circ01_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + te_reinforcement_ss + 0.00688557 + 0 + glass_uniax + + + shell_triax_inner + 0.003 + 0 + 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span39_circ09_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + te_filler_ps + 0.0175038 + 0 + medium_density_foam + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span39_circ10_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + te_reinforcement_ps + 0.00591765 + 0 + glass_uniax + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span40_circ01_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + te_reinforcement_ss + 0.00543486 + 0 + glass_uniax + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span40_circ02_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + te_filler_ss + 0.0156563 + 0 + medium_density_foam + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span40_circ03_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + spar_cap_ss + 0.031002 + 0 + carbon_uniax + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span40_circ04_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + 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0.003 + 0 + glass_triax + + + + span40_circ10_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + te_reinforcement_ps + 0.00543486 + 0 + glass_uniax + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span41_circ01_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + te_reinforcement_ss + 0.00495303 + 0 + glass_uniax + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span41_circ02_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + te_filler_ss + 0.0138122 + 0 + medium_density_foam + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span41_circ03_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + spar_cap_ss + 0.0280056 + 0 + carbon_uniax + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span41_circ04_composite + + shell_triax_outer + 0.003 + 0 + glass_triax + + + le_filler_ss + 0.0138122 + 0 + medium_density_foam + + + shell_triax_inner + 0.003 + 0 + glass_triax + + + + span41_circ05_composite + + 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"TopoDS_Edge.hxx" +#include "TopoDS.hxx" +#include "TopExp.hxx" +#include "TopTools_IndexedMapOfShape.hxx" +#include "CNamedShape.h" +#include "tiglcommonfunctions.h" TEST(WingCell, IsInner) { @@ -101,3 +108,38 @@ TEST(WingCell, IsConvex) ASSERT_TRUE(cell.IsConvex()); } +TEST(WingCell, IssueCellsNoOverlap) +{ + std::string fileName = "TestData/IEA-22-280-RWT_DLR_loads_CPACS.xml"; + std::string configName = "aircraft"; + std::string cell1Name = "span02_circ02"; + std::string cell2Name = "span03_circ02"; + + ReturnCode tixiRet; + TiglReturnCode tiglRet; + + TiglCPACSConfigurationHandle tiglHandle = -1; + TixiDocumentHandle tixiHandle = -1; + + tixiRet = tixiOpenDocument(fileName.c_str(), &tixiHandle); + ASSERT_TRUE(tixiRet == SUCCESS); + + tiglRet = tiglOpenCPACSConfiguration(tixiHandle, configName.c_str(), &tiglHandle); + ASSERT_TRUE(tiglRet == TIGL_SUCCESS); + + auto& uid_mgr = tigl::CCPACSConfigurationManager::GetInstance().GetConfiguration(tiglHandle).GetUIDManager(); + + auto& cell1 = uid_mgr.ResolveObject(cell1Name.c_str()); + TopoDS_Shape cellLoft1 = cell1.GetLoft()->Shape(); + + auto& cell2 = uid_mgr.ResolveObject(cell2Name.c_str()); + + TopoDS_Shape cellLoft2 = cell2.GetLoft()->Shape(); + TopoDS_Shape cellCut = CutShapes(cellLoft1, cellLoft2); + TopTools_IndexedMapOfShape faces; + TopExp::MapShapes (cellCut, TopAbs_EDGE, faces); + + // Test whether the cut of the two cells is only one line and not an area + // Therefore count the edges, must be equal to one + ASSERT_EQ(1, faces.Extent()); +} From 791924b9521dc09cda8fa0ca34ce296bf2be8d6b Mon Sep 17 00:00:00 2001 From: Sven Goldberg Date: Thu, 17 Oct 2024 10:25:31 +0200 Subject: [PATCH 2/2] Redesign unittest to be more robust --- tests/unittests/tiglWingCell.cpp | 40 ++++++++++++++++++++++++++------ 1 file changed, 33 insertions(+), 7 deletions(-) diff --git a/tests/unittests/tiglWingCell.cpp b/tests/unittests/tiglWingCell.cpp index 0dae26aeb..0763a65af 100644 --- a/tests/unittests/tiglWingCell.cpp +++ b/tests/unittests/tiglWingCell.cpp @@ -117,6 +117,8 @@ TEST(WingCell, IssueCellsNoOverlap) ReturnCode tixiRet; TiglReturnCode tiglRet; + Standard_Real first1, last1, first2, last2; + gp_Pnt pntCurve1, pntCurve2; TiglCPACSConfigurationHandle tiglHandle = -1; TixiDocumentHandle tixiHandle = -1; @@ -133,13 +135,37 @@ TEST(WingCell, IssueCellsNoOverlap) TopoDS_Shape cellLoft1 = cell1.GetLoft()->Shape(); auto& cell2 = uid_mgr.ResolveObject(cell2Name.c_str()); - TopoDS_Shape cellLoft2 = cell2.GetLoft()->Shape(); - TopoDS_Shape cellCut = CutShapes(cellLoft1, cellLoft2); - TopTools_IndexedMapOfShape faces; - TopExp::MapShapes (cellCut, TopAbs_EDGE, faces); - // Test whether the cut of the two cells is only one line and not an area - // Therefore count the edges, must be equal to one - ASSERT_EQ(1, faces.Extent()); + // Take the outermost edge of the first cell and the innermost edge of the second cell which should be compared + // If these edges are identical, the cut of the cells is exactely defined by this edge + // Hence, the cells have no overlap + // In the following, the edges are compared by comparing three points at parameters 0, 0.5 and 1 + // If the resulting points are pairwise the same (up to tolerance), the edges are the same and the cells do not overlap + TopTools_IndexedMapOfShape edges1, edges2; + TopExp::MapShapes (cellLoft1, TopAbs_EDGE, edges1); + TopExp::MapShapes (cellLoft2, TopAbs_EDGE, edges2); + + TopoDS_Edge edge1 = TopoDS::Edge(edges1(8)); // Since the cell is defined on two segments, it consists of two faces (-> 8 edges) + TopoDS_Edge edge2 = TopoDS::Edge(edges2(2)); + Handle(Geom_BSplineCurve) curve1 = Handle(Geom_BSplineCurve)::DownCast(BRep_Tool::Curve(edge1, first1, last1)); + Handle(Geom_BSplineCurve) curve2 = Handle(Geom_BSplineCurve)::DownCast(BRep_Tool::Curve(edge2, first2, last2)); + + curve1->D0(0., pntCurve1); + curve2->D0(0., pntCurve2); + ASSERT_NEAR(pntCurve1.X(), pntCurve2.X(), 1e-3); + ASSERT_NEAR(pntCurve1.Y(), pntCurve2.Y(), 1e-3); + ASSERT_NEAR(pntCurve1.Z(), pntCurve2.Z(), 1e-3); + + curve1->D0(0.5, pntCurve1); + curve2->D0(0.5, pntCurve2); + ASSERT_NEAR(pntCurve1.X(), pntCurve2.X(), 1e-3); + ASSERT_NEAR(pntCurve1.Y(), pntCurve2.Y(), 1e-3); + ASSERT_NEAR(pntCurve1.Z(), pntCurve2.Z(), 1e-3); + + curve1->D0(1., pntCurve1); + curve2->D0(1., pntCurve2); + ASSERT_NEAR(pntCurve1.X(), pntCurve2.X(), 1e-3); + ASSERT_NEAR(pntCurve1.Y(), pntCurve2.Y(), 1e-3); + ASSERT_NEAR(pntCurve1.Z(), pntCurve2.Z(), 1e-3); }